We provide custom corrugated packaging in any conceivable size and shape. Corrugated is a durable, versatile, and economical material for custom packaging or shipping containers. Our team members work with you to develop a configuration perfectly sized for your product and with the structural and protective qualities to ensure safe transport and storage.

HL Large maintains a large inventory of stock sheet grades, from 200Lb single wall to 1100 lb. triple wall with A, B, C or E flutes for structural strength. We also stock all military/weatherized grade materials (W5C, V3C, V11C, V13C, Triple Wall) to choose from should you have those specifications.

We offer numerous package types, including die cut folded cartons, telescoping boxes, trays, Mil-Spec cartons, and heavy-duty dual- or tri-wall boxes. Options include made-to-order protective foam inserts as well as fire retardant, weather resistant, and moisture-resistant coatings. We accommodate a full range of closure styles, and boxes can be printed with graphics, bar codes, or other information in a rich array of colors.

By performing a series of UN and DOT tests, we ensure package strength and integrity. We simulate the effects of dropping and stacking as well as exposure to shock, vibration, and other environmental factors. Our inspection process conforms to Mil-Spec and a number of other industrial standards

CORRUGATED PACKAGING DETAILS

Box and Corrugated Package Types

Fast Packs

TYPE II – Folding Convoluted Packs
  • PPP-F-320 W5c or V3c Corrugated
  • Mil-PRF-26514 Convoluted Foam
Style D – Modified Triple Slide
Foam laminated to corrugated slide with stapled sleeve.
Sizes (Carton ID):
  • 6x5x2-1/2
  • 12x8x2-1/2
  • 6x5x3-1/2
  • 12x8x3-1/2
  • 9x6x2-1/2
  • 13x13x3-1/2
  • 9x6x3-1/2
  • 16x16x3-1/2
  • 10x10x3-1/2

  • RSC (Regular Slotted Carton)
  • HSC (Half Slotted Container)
  • FOL (Full Overlap Slotted Container)
  • Slotted Tray
  • DC (Sleeve or Double Cover Box)
  • FTC (Full Telescoping Carton)
  • OPF (One Piece Folder)
  • 5PF (Five Panel Folder)
  • DS (Double Slide Box)
  • Partition and Dividers


Custom Foam Inserts
  • Made to Customer Specification/Military Specification
  • Electrostatic
  • Polyurethane
  • Polyethylene
  • Cross Link


Production Volume
  • Small Runs
  • Large Runs

Testing Capabilities and Standards
  • Edge Crush Testing
  • Vibration Testing
  • Shock Testing
  • Compression Testing
  • Atmospheric Testing
  • Burst Testing
  • Shelf Life/ Real Time Aging Testing
  • Accelerated Aging Test
  • ASTM D4169 – Standard Practice for Performance Testing of Shipping Containers and Systems
  • ASTM D4728 – Standard Test Method for Random Vibration Testing of Shipping Containers
  • ASTM D3580 – Standard Test Methods for Vibration (Vertical Linear Motion) Test of Products
Systems
  • ASTM D4728 – Standard Test Method for Random Vibration Testing of Shipping Containers
  • ASTM D3580 – Standard Test Methods for Vibration (Vertical Linear Motion) Test of Products